PTA Welding
Plasma Transferred Arc welding for wear- and corrosion-resistant overlays.
KAIZEN
INDUSTRIAL & ENGINEERING
Kaizen Enterprises
everything
We rotate without failure
From precision machining to full-line automation, Kaizen Enterprises designs, builds, and commissions the heavy systems that keep production moving — engineered to endure.
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850 +
Systems commissioned
across 4 continents
28+
Years of Experience
WHO WE ARE
Kaizen” Stands For
“Kaizen” represents our commitment to continuous improvement. “Kai” means “Change” and “Zen” means “For the Better.” Together, they embody the philosophy that sustainable progress is achieved through continuous improvements, no matter how small.
M/s. Kaizen Enterprises, Thane
At Kaizen Enterprises, we put this philosophy into practice through specialized low-heat-input repair, welding, and coating technologies designed to enhance performance and extend the service life of stationary and moving industrial components.
We focus on providing reliable and high-output industry for every company.
Extend Component Service Life
Reduce Maintenance & Downtime
Improve Productivity & Reliability
We stand for
Capabilities That Move Metal
End-to-end engineering — from concept design to installed, running production lines.
GTAW / TIG Welding
Precise welding with excellent weld quality and heat control.
MIG Welding
High-speed welding with high deposition rates and easy automation.
Spray & Fuse
Dense protective coatings for wear, corrosion and erosion resistance.
HVOF Coating
High-velocity coating technology for demanding wear, erosion and corrosion applications.
Precision Machining & Grinding
Precision finishing for critical industrial components.
Concept to Commissioning Behind Every Machine
Planning & Control
Capable planning and control departments support production and delivery.
Machining Capability
15 machining centres with attached DRO across a 2400 sq.ft. workplace.
Quality Control
Dedicated Quality Control and Inspection department to ensure quality supply.
Measurement
Equipped with instruments to measure components up to 1500mm diameter.
Products
Off the Factory Floor
Selected Glocore implementations where visual restraint meets measurable energy output, long-term reliability, and data-led performance control.
Engineering
Crushers, Hammers & Cutting Knives
Client Industrial Safety Corp
Date 2022-06-15
Location Chicago, USA
Engineering
Wire Drawing Rings, Pulleys & Dies
Client Industrial Safety Corp
Date 2022-06-15
Location Chicago, USA
Engineering
Turbine Blades & Nozzles
Client Industrial Safety Corp
Date 2022-06-15
Location Chicago, USA
Safety Branding
Heat Exchanger End Plates
Client Industrial Safety Corp
Date 2022-06-15
Location Chicago, USA
Sustainability
Casing & Impeller Wear Rings
Client EcoIndustrial Solutions
Date 2022-05-15
Location Toronto, Canada
Engineering
Bushing Diffusers
Client TechAdvance Engineering
Date 2022-05-15
Location San Francisco, USA
— —
Industries We Serve
Wherever Things Get Built
From single-family homes to vast industrial facilities — purpose-built industrial installations engineered for your environment.
Verified clients
Voices From the Plant
Join a growing community of satisfied users worldwide. Honest opinions and experiences shared by our community.
Kathrine Katija
“Kaizen Enterprises delivered exactly what we needed, from engineering and system design through commissioning. Their team understood our requirements and executed the project with excellent technical expertise and attention to detail.”
6.Sulzer Brazil S.A.
“The team at Kaizen Enterprises was professional, responsive, and technically strong throughout the project. Their automation and engineering solutions helped us improve the reliability and efficiency of our production operations.”
Elena Rostova
“What impressed us most was Kaizen Enterprises’ hands-on approach. From the initial concept to installation and commissioning, the team stayed involved and made sure everything was delivered as planned.”
Meet the Team
The People With the Wrenches
Chartered engineers, controls specialists and site crews who deliver.
Mr. Shreerang D. Kulkarni
Managing Partner
Mrs. Ketaki S. Kulkarni
Partner
Ms. Supriya Sawant
Chief Executive Officer
More than 100+ companies trusted us
Why Choose Us
Reasons the pros keep calling us back
Enhanced Strength & Safety
Additional strength for operational safety, durability and reliability.
Advanced Metallizing Technology
Improved wear and corrosion resistance.
Practical Application
Repair and coating solutions for difficult-to-clean metal surfaces.
Reduced Downtime
Minimizes production interruptions and improves equipment availability.
Lower Maintenance Costs
Extends component life and reduces repairs and replacements.
Rapid commissioning
From site survey to first-light activation, our certified installers handle every step with precision.
- Kaizen Enterprises • Kaizen Enterprises • Kaizen Enterprises • Kaizen Enterprises • Kaizen Enterprises
01
Eutectic Welding Process
A special process invented in the late 80s. We have mastered the eutectic process with systematic research and development over the years. We use world class consumables for the process. With this process we can obtain the hardness from 25 HRc to 65 HRc. This process can be used for Nickel base, Cobalt base, and Tungsten Carbide based hard-facing.
02
Gas Tungsten Arc Welding
Gas Tungsten Arc Welding process, also known as Tungsten Inert Gas (TIG) welding: Argon is used as a shielding gas to create an arc. This process gives the best bonding with parent metal. Consumables of the highest quality of Cobalt alloy, Nickel alloy etc. give us hardness ranging from 35 HRc to 55HRc
03
PTA Welding
Plasma transfer arc welding (PTA) is a welding process that uses a plasma arc to apply powder material to a surface. This process is used to melt and fuse the base metal and metallic filler powder together. Ideal for hard-facing and cladding. With this process we can obtain hardness from 25 HRc to 65 HRc.
What's downtime costing your line?
See how much lost production a GloCore retrofit could win back.
GloCore Insight
A precise consumption analysis eliminates redundancy and optimizes the long-term yield.
Let's find options in your area.
Solar radiation varies geographically. Your location allows us to calculate the exact geospatial energy potential.
Geospatial Analysis
We analyze local topographic and weather data to map out micro-climate conditions and ensure peak efficiency.
Tell us about your roof.
Our systems are designed to respect architecture. Knowing your roof type ensures a seamless structural integration.
Panel integration becomes an extension of the architectural design, perfectly respecting angles and visual layout.
Where to send the estimate?
Your technical report contains sensitive performance data and ROI estimates. Provide a secure address.
Data is securely processed. Report includes architectural proposal and financial modeling.
Premium Documentation
SOLARIS systems generate a complete technical report, ready for architectural validation.
Estimate energy savings.
Shading directly affects yield. We use this data to map out specific hardware requirements and geometry.
Advanced Technology
Premium panels capture the diffuse light spectrum, maintaining superior yield even under challenging architectural shading.
Analysis Complete.
Thank you. Your architectural solar estimate is currently being engineered. A detailed proposal will be sent to
.
Syncing data...
System Solaris
From the Workshop
Notes From the Bench
Engineering insights, maintenance know-how and industry trends from the Ferrox workshop floor.
